How to Make a DEVO Hat (Energy Dome)

DEVO hat

So, you want to make your very own DEVO hat (AKA Energy Dome) for an upcoming 80’s party, Halloween party, or just to wear to work to be more efficient. I’m guessing you have no time to buy one, or you just want to be creative and get some attention. Well, you’re about to be the big hit at whatever function you’re about to attend – you may even get that fat raise you’ve been hoping  for!

Here’s what you’ll need (from any hobby/craft store): 2 styrofoam rings (flat wreaths), 3 styrofoam discs (3 different sizes – 10″, 8″, 6″), hot glue, red spray paint (styrofoam friendly)
Price: $30
Time: 15 minutes + 1 hour dry time of spray paint

For the most part, just stack the materials up and glue them together—but there is an order to this madness. From top to bottom, you should start with the 6″, 8″, then 10″ discs. Then put the flat sides of the “flat wreath’s” together (so the rounded ends face away from each other). Then, glue that bad boy together.

Styrofoam disk (flat wreath) for your DEVO hat

3 disks stacked on top of the two flat wreaths. Notice the DEVO hat-esque shape.

If this takes you longer than 10 minutes, something may be wrong, or you’ve started the DEVO party too early and the alcohol is taking its effect on the Energy Dome-less body.

I rounded the corners of the discs so they weren’t so pointy, but this isn’t necessary.

Now go spay some fire engine red paint on that white dome. Although you’ll want your DEVO style to rub off on others, let your DEVO hat dry for an hour or so before any red paint rubs off on yourself or surrounding victims.

That's one good looking DEVO hat!

Lastly, you may want to wear a headband or put something soft in the hat so you don’t rub the skin off your forehead (lesson learned).

For the rest of the outfit:
• I picked up the Indiana Jones hat/whip package at Party City for $15. Now I’ve got the wicked hat for leisure wear around town and can whip-it in the process.
• I got a black turtle neck and black shorts at a thrift store for 5 bucks total.
• I had some safety goggles already, but you can pick up some racket ball goggles, swimming goggles, or other kind of clear eyewear.
• I also had black socks and shoes to fit the bill.

So, the entire outfit cost me around 50 bucks. A bit pricey, but not too shabby considering how easy and efficient the process was. And if that’s too spendy, just make the DEVO hat and slip into that yellow, emergency rain suit stored in the back of your car (I’d consider this an emergency). Tape the letters D-E-V-O onto the suit with electrical tape, and get to the party!

If you need any clarification on how to make a DEVO hat, drop me a comment. And if you made a DEVO hat, I’d love to hear from ya!

And for reference:

Here’s a link to the DEVO song – “Whip It”
DEVO Whip-It music video

An interview with DEVO (explaining how the ‘energy dome’ works)

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7 Responses to “How to Make a DEVO Hat (Energy Dome)”

  1. jmills Says:

    i’m completely impressed. you know, you should start selling your own “make your own energy dome” videos.

    I’d buy one. hell, i’d buy 7!

  2. Grellow Studio » Blog Archive » While I Was Out Says:

    [...] Fact: If you search Google for ‘how to make a DEVO hat‘, guess what comes up first… that’s right – my blog. Pretty bizarre, but [...]

  3. Kelly Says:

    I have been searching for DAYS to come up with a do-it-yourself way of making these energy domes for my 80’s birthday party. You know, I haven’t seen anyone come up with a better tutorial yet! Thank you for sharing your method.

  4. Grellow Says:

    @Kelly Glad the tutorial was useful – hope your party was awesome!

  5. Johnny Says:

    Thanks for posting a how-to on this—it’s really great!

  6. :D Says:

    Toothpicks instead of hot glue makes the Styrofoam hold better. I found that hot glue made the Styrofoam melt a little.

  7. Ryan Colgin Says:

    @ :D – Very good point—well worth trying out. Did you have problems with the styrofoam sliding off the toothpicks or did you angle them in place some how?

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